oil spray applications on rolling mill

Roll Cooling Solutions. We provide products and services to help optimize your roll cooling process. Spray pattern and header placement analysis in roll stand and around rolls helps optimize cooling effectiveness. Roll cooling headers ensure uniform cooling of entire roll. Nozzles provide efficient cooling and proper alignment.

Aluminum rolling is an industry that requires process optimization and high-quality end-use products. ExxonMobil Chemical has developed a tailored diluents portfolio to meet the high purity required by aluminum foils and sheet products. Generally, Somentor™ paraffinic base oils are blended with additives to formulate rolling oils that can ...

High Performance Vanishing Oil. These lubricants maintain the balance of lubrication during metalworking, yet "vanish" from parts in minimal time to avoid delays in the manufacturing process, and minimize the need for manual cle... View. High Speed Vanishing Oil. These materials leave a light coating of lubricant on the part during ...

Rolling speeds of 2000m/min. Product widths > 2000mm. Finished thickness of 0.0055mm (5.5 micron) Features: Our Foil Mills feature a number of automated systems for coil, spool, and scrap handling as well as high speed work roll change. Operation and drive-side work roll latching allows for thermal expansion of the rolls to the operator side.

May 08, 2015· A rolling mill with oil-cooled top and bottom work rolls at the entry side and a water spray header at the exit side of the bottom work roll. Water cooling is used below the pass line, reducing the heat in the mill substantially without the risk of generating drip-related surface defects during rolling. Water cooling can be used on the bottom work roll and a portion of the oil no longer needed ...

only under so called "normal rolling conditions" and even these change continuously with progressive wear in the contact zone. Besides "normal rolling conditions" - a stable, theoretical assumption - mills experience many different changes in rolling conditions. After a roll change or a mill stop rolls need some time to return to stable

If it's made of metal, if it's rolled, cut, drawn or cast, Quaker Houghton is there, optimizing processes, reducing costs, advancing safety, sustainability and driving progress.

Metal rolling oils. The most important characteristics of rolling oils are to cool the metal and work the rolls whilst providing the required lubrication to the roll bite and protecting both from corrosion. We offer a range of components for both ferrous and non-ferrous metal rolling do just that. Our synthetic esters, fatty acids, phosphate ...

Speciality product developed to meet the requirements of lubrication by oil-mist methods. Applications. Recommended for back-up bearing of cold rolling mills. A proven mist lubricant for bearing, gear screw and way lubrication. Benefits. Exhibits wetting and extreme pressure characteristic thereby offering protection from wear due to heavy loads.

Fitting for oil only Aria/olio mixer fitting Atomizer fitting MODULAR CONCEPT ECONOMY IN LUBRICANT CONTROL FUNCTION APPLICATIONS ROLLING MILLS ROLLING MILL BOX GUIDE FORMATION OF LOOP HOLDING SUPPORT EXTENSIONS The SMX Air/Oil has two inlets for compressed air connected to both the right and left outlets of the base and one inlet for oil.

Sep 16, 2021· With different spray widths of 500 mm or wider, they ensure optimum lubrication results during the last rerolling pass directly at the rolling mill. In September, a new rerolling, coil slitting and packaging line with a 1,350 mm wide spray lubrication system …

The right spray technology can make all the difference in the quality and efficiency of your cold rolling process. That's why mills depend on the experts at Spraying Systems Co. to help them select the best solution for every stage in the process — from roll …

These units are ideal for small volume applications where excessive heat build-up is not a concern. They can be used with bearings, motors, fans, rolling mills, presses, pumps, compressors, gears, generators and a variety of other applications. PurgeX Circulating Oil Systems are operated with 1 to 4 motor driven PurgeX pumps. The pumps cycle ...

Find out how cold rolling mills use our spray technology to improve roll cooling, oiling and lubrication, pickling, washing and rinsing, blow-off and drying and degreasing.

Rolling Mill Lubricants and Cleaners. General Chemical Corp. offers a complete line of compatible lubricants and cleaners for rolling mills. Since the lubricants and cleaners are compatible with each other, they eliminate problems in each of the processing …

6. Apparatus according to claim 1 in which said workpiece is a strip, said rolling mill stand includes a pair of work rolls and a back-up roll for each work roll, and said oil spray means includes an oil spray positioned to direct oil on each back-up roll. 7.

which are more efficient, less oil consuming and more flexible. The rolling of high-strength steels poses enormous demands on rolling mills and coolants/lubricants. The applied medium must be optimized for all rolling applications, and it must be suited to meet the targeted quantity and quality requirements for various steel grades.

Water spray systems: Area-wide spray Fires start very quickly in rolling mills, coal conveyors and hydraulic systems because fuels and lubricants are subjected to high temperatures. Protection is provided by water spray extinguishing systems. Triggered hydraulically, pneumatically or electrically, the …

Hot rolling tests of microalloyed steel were performed at rolling temperatures of 1050, 950, and 850 °C under different lubrication conditions, including dry, water lubrication, and 1.0 vol.% oil ...

Rolling Mill Technology. Rolling Mill technology is a core competency of IMS. This is where IMS truly got its start, and remains at the heart of what we do. When it comes to Rolling knowledge and experience, IMS is a world leader. IMS was one of the first companies to pioneer the application of PLC systems to all aspects of rolling mill control.

Sep 01, 2020· Applications include water pump gear drives, blast furnace and crane reduction drives, rolling mill screw downs, and sheer drives in rolling mill collar drives. Rust and oxidation inhibited oils (R&O) are used in applications that require oil but do not require extreme pressure characteristics.

Rolling mill- Air/Oil In Rolling Mill applications, bearing temperatures are lower than casting applications, but rotation speed tend to be higher. One system design characteristics is that the lubrication system has to cover a greater length due to the …

Rolling mill- Air/Oil In Rolling Mill applications, bearing temperatures are lower than casting applications, but rotation speed tend to be higher. One system design characteristics is that the lubrication system has to cover a greater length due to the length of a roller section of a plant.

The invention relates to a method and a device for cooling and/or lubricating rollers, in particular the working rollers (2, 3) on a rolling stand and a rolled strip (1), rolled between the above rollers and transported onwards, using water in the form of spray jets (4, 5) as cooling medium and oil, oil/air mix, oil/water mix, oil/air/water mix or grease mixtures as lubricant.

rolling mill, and can control the amount of plate-out oil film on the test piece before rolling. The heater and the spray box are arranged in the rolling direction. A sheathed heater is adopted as the heating process, and the strip temperature in actual tandem cold rolling mills is …

Precise control of lubricating applications can reduce oil consumption by up to 90% and can eliminate time consuming cleaning of parts. Precise, Uniform Oil Coverage The Spray Lubrication System provides exact lubrication control for can and tab stamping processes.

The right spray technology can make all the difference in the quality and efficiency of your cold rolling process. That's why mills depend on the experts at Spraying Systems Co. to help them select the best solution for every stage in the process — from roll cooling …

This invention is hereby claimed as follows 1. Apparatus for applying a hot rolling mill lubricant of water and a difficultly dispersible oil to a roll stand during the presence of a workpiece in the stand, said apparatus comprising spray header means at the roll stand from which the lubricant is discharged onto the roll stand during the presence of a workpiece, a common line connected to said ...

Apr 16, 2021· Super Lubricating abilities for the Steel Industry. Lubrication is a crucial element required for any moving machine and its parts. Without lubricants, the life-expectancy and efficient functioning of any rotating equipment is greatly reduced. Productivity is delayed due to premature bearing failures, increased use of energy, and machine downtime.

The idea of introducing a direct application rolling oil system and oil to the ... valuable to this specific tandem mill. The use of cold rolling oil emulsions for maximizing mill production in terms of rolling speeds and metal surface ... accomplished by using 7 flat spray nozzles for each manifold each rated at a flow of 4.2 lpm at 5.5 bar. Each