free software calculate belt conveyor gearbox and motor

2. That some prime movers, namely electric motors, can develop 2 or more times full load torque (FLT) on start up. If stop/start is a frequent occurrence then the gearbox must be sized accordingly. 3. Those rigid type couplings can transmit shock more easily to the gearbox than can flexible or gear type couplings, and the application factor ...

Belt Conveyor Capacity Table 1. Determine the surcharge angle of the material. The surcharge angle, on the average, will be 5 degrees to 15 degrees less than the angle of repose. (ex. 27° - 12° = 15°) 2. Determine the density of the material in pounds per cubic foot (lb/ft3). 3. Choose the idler shape. 4. Select a suitable conveyor belt ...

Motor Sizing Tools. These Online Motor Sizing Tools are designed to make sizing a motor faster and easier. These forms calculate the necessary Torque, Speed, Stopping Accuracy and System Inertia important when selecting a proper motor for the application. Call our experts for any assistance needed: 1-800-GO-VEXTA (468-3982) (M-F 7:30am CST to 5 ...

Create free Team Teams. Q&A for work. Connect and share knowledge within a single location that is structured and easy to search. ... If you plan on using some sort of gear mechanism between your motor shaft and your drive pulley on your conveyor, gear ratio and gear efficiency needs to be considered as well. ... to calculate the total torque ...

Model Number: MODEL-OAW-BEDW-BELTW-OAL The Gapping Slider Bed Belt Conveyor is used in applications where gaps need to be pulled between adjacent products prior to such items as the sawtooth merge and combiners, label applicators or printers, box strappers, palletizers, and in motion scales. It also has teh ability to do both dynamic and static gapping based on software and controls.

The design of a belt conveyor system takes into account the followings: A. Dimension, capacity and speed B. Roller diameter C.Belt power and tension D.Idler spacing E. Pulley diameter F. Motor G. Type of drive unit H. Control mode Figure 1: Belt Conveyor Figure 2: CATIA Design of Belt Conveyor Belt Dimension, Capacity and Speed

The program will automatically calculate the belt tensions in the system, select a suitable belt from the database, calculate the pulley and shaft sizes required, select a suitable electric motor, fluid coupling and gearbox from the databases, calculate the idler shaft deflections and bearing life and then present the full conveyor design in reports which can be viewed, printed or exported to ...

Aug 24, 2012· It lets the design engineer verify that with 15:1 reduction, a 726 flanged gearbox outputs 116.7 rpm … and when used with a 2-hp motor, outputs 994 in.-lb of torque. Overhung load: After the designer picks a size, the gearbox manufacturer's catalog or website lists values for the maximum overhung load that is permissible for that sized unit.

Our suite of software calculation tools enable engineers to spec out MISUMI part numbers for linear guides, timing pulleys, bearings, actuators and more.

Answer (1 of 3): Thanks for A2A.. Conveyor belt is used power plant industries a well as in any assembly line . Huge load is driven by the conveyor belt so the motor needs very high starting torque greater than their running torque . Actually DC series motor operated with very high starting torq...

Calculating Screw Conveyor Linear Speed. Prompt : Caesar is a famous mining equipment manufacturer well-known both at home and abroad, major in producing stone crushing equipment, mineral separation equipment, limestone grinding equipment, etc. Calculate the Speed of a Conveyor in FeetMin from a known Frequency.

At present, all the motors are of 1500 rpm. By referring the catalogue, the selected motor is of 37 kW/1500 rpm (Nominal power). The shaft diameter of the motor is 60mm. 5.6. GEAR BOX SELECTION: For gear box selection, we need to calculate the reduction ratio. Reduction ratio = ˘ˇ ˆ ˙ ˘ ˘ˇ ˆ As the motor is of 1500 rpm, Input rpm = 1500 rpm

5 CONVEYOR PULLEY SELECTION GUIDE Pulley/Core Diameter – The outside diameter of the cylindrical body of a conveyor pulley, without coating. Finish Diameter – The outside diameter of a coated pulley (core diameter + 2 times the coating/wrap thickness). Face Width – The length of a pulley's cylindrical body.This area is intended to act as the contact surface for the conveyor belt.

May 07, 2019· Servo Motor Sizing Spreadsheet. Servo motor sizing spreadsheet allows to calculate a combination of motors and gearboxes that fits a user-defined working condition. The results can be sorted depending on various parameters (e.g. Speed, torque, safety ratio, etc.). Version: 1.7.

Aug 22, 2010· This article will discuss the methodology for the calculations of belt conveyor design parameters with one practical example of the calculations and selection criteria for a belt conveyor system. Calculations include conveyor capacity, belt speed, conveyor height and length, mass of idlers and idler spacing, belt tension, load due to belt, inclination angle of the conveyor, coefficient of ...

Mar 09, 2006· If I ever need to calculate approximate conveyor power, for example on simple in-plant inclined conveyors, I often do the following simple calculation. Power = t/h x lift x 2.72 x 1.3 kW From this you can easily calculate the torque, if you have the speed and pulley diameter from the following:

Nov 01, 2010· Hi, now currently i have a 10meter 6 belt conveyor, there will be 100kg tin need to transfer from A point to B point, the speend of the gear motor is 54rpm but how to calculate the belt conveyor gear motor power - Gear & Pulley engineering - Eng-Tips

Gear Generator is a tool for creating involute spur gears and download them in SVG format. In addition it let you compose full gear layouts with connetcted gears to design multiple gears system with control of the input/output ratio and rotation speed. Gears can be animated with various speed to demonstrate working mechanism

GearDXF is a free software for gear design.It lets you design single circular gear at a time. It provides you a number of configuration options to define gear specifications. You can set diametral pitch, number of teeth, pressure angle, fillet arc angle, borehole diameter, etc. Also, it lets you set output diameter, pitch diameter, base diameter, and root diameter.

Calculator-5. Known variables: Weight (lbs), Linear Velocity (ft/min), Speed of Driving Motor (RPM), Change in Speed (RPM), and Time to Accelerate Total System (sec) In addition to the torque required to drive the load at a steady speed, torque is required to accelerate the load. Accelerating Torque for Linear Motion. Input Weight, w (lbs) :

Jun 07, 2019· The total system inertia includes the inertia of the motor (because the motor has to overcome its own inertia), coupling, pulleys, and load. J m = inertia of motor (provided by manufacturer) (kgm 2) J c = inertia of coupling (provided by …

Permissible Gear Torque T 2table see page GB-13 assumed 58_5_09 with T 2=280 Nm at 3,000 rpm T 2zul. = T 2zul. = = 155 Nm Condition T 2zul. > T 2erf = 155 Nm > 132 Nm = fulfilled P 1erf = P 1erf = = 4.98 KW x Gear Units - Calculation and Selection ν t b 1.08 0.27 F u · d 2000 3000 325 n 1 n 2 Result: Gear 58_5_09 Page GB-6 only Travelling ...

Feb 07, 2003· Selecting the Optimal Conveyor Drive This paper suggests several mechanical, electrical, and software ideas that will enable conveyor designers to optimize conveyor reliability and "maintainability" without the need for large investments in equipment and design time. It introduces the concept of internally powered conveyor belt drives and offers generally applicable belt drive design …

GEARMOTORS DESIGN GUIDE. Gearmotors are complete motion components that include a gear reducer integrated with an electric motor. Usually the motor includes the gears (often as an assembled gearbox) at the output to reduce speed and boost output torque. Engineers typically use gearmotors on axes that need high efficiency; move heavy objects; or ...

Oct 01, 2013· Conveyors in Mining. Posted by Matrix on 1st October 2013. To allow river navigation, the minimum clearance between Berber Cement's RopeCon system and the Nile high water level must always be 21 m. The tallest tower is almost 80m in height. Long detours may make the transport of raw materials from the mining area to the processing plant ...

Drive Engineering – Practical Implementation 1052 2913 / EN Project Planning of Drives Edition 10/2001 SEW-EURODRIVE & Co · P.O.Box 3023 · D-76642 Bruchsal/Germany · Phone +49-

To calculate RPM for an AC induction motor, you multiply the frequency in Hertz (Hz) by 60 — for the number of seconds in a minute — by two for the negative and positive pulses in a cycle. You then divide by the number of poles the motor has: (Hz x 60 x 2) / number of poles = no-load RPM. You can also calculate the slip rating by ...

11.5 Calculation of load on worm gear A worm gear is a kind of spigot gear, which can produce a high reduction ratio with small volume. The load at a meshing point of worm = 1 = ´ 11.1, Calculation of loads on spur, helical, and double-helical gears. ( ) [( ) 1 ...

Gear Box - F series gear box made by Orkey company shaft diameter 55mm Diameter of pulley 150mm. Motor – 3.7 kW (5 H.P) Motor connected to pulley of 125mm in diameter. And both pulleys are connected by V-belt. B. Causes of Failure > Bend Shaft used for drum so it will break. > Bearing was fails so shaft corrupted on both sides.

Apr 04, 2015· Motor is 1450 rpm and to reduce the speed of motor 2 gearboxes and pulleys are used? I want to redesign the system. how can i Calculate the torque requirement and gearbox selection. The belt weight is 1200 kg. and it's roller weight is 3500 kg. belt width is 1 meter. Thankyou.